The LZ604 is a dedicated 8mm carrier tape developed for 3014 SMD LEDs. Widely used in backlighting, consumer electronics, and automotive lighting applications, 3014 LEDs require precise packaging to prevent light degradation, electrostatic damage, and pick errors during high-speed SMT assembly. The LZ604’s conductive black PC construction provides permanent anti-static protection and light shielding, while the optimized cavity dimensions ensure a secure fit for the compact components.
Core Specifications (Compliant with EIA-481 Industry Standards)
| Parameter Name | EIA-481 Industry Standard (mm) | Hatro Custom Parameter (mm) | Practical Advantages |
|---|---|---|---|
| W (Tape Width) | 8±0.10 | 8 | Matches global standard 8mm automatic taping & pick-and-place equipment, stable high-speed feeding without lateral offset, no extra machine parameter adjustment required |
| P1 (Feed Hole Pitch) | 4±0.10 | 4 | Precisely matches standard sprocket feed specification of mainstream SMT equipment, eliminates skip-hole and tape jam during uninterrupted high-speed operation |
| T (Base Thickness) | 0.20±0.02 | 0.20 | Moderate substrate thickness balances bending toughness and forming stability, prevents base deformation after long-time roll winding |
| A0 (Cavity Width) | 1.70±0.05 | 1.70 | 1:1 fit with 3014 LED width, restricts left-right swing of the component inside the cavity |
| B0 (Cavity Length) | 3.30±0.05 | 3.30 | Perfectly matches the longitudinal dimension of the 3014 LED, limits front-back sliding and avoids component tipping |
| K0 (Cavity Depth) | 0.95±0.05 | 0.95 | Optimized depth matches standard SMT suction nozzle stroke, guarantees smooth LED absorption and reduces empty pick rate |
| D1 (Draft Angle) | 1.00 | 1.00 | Optimized demolding angle balances smooth mold stripping during production and easy component ejection during pick-and-place |
Key Advantages
- Conductive Black PC Material: Provides permanent anti-static protection (10⁶-10⁹Ω/sq) and light shielding, preventing LED light degradation and electrostatic damage.
- Precision Cavity Design: The 1.70×3.30×0.95mm cavity is tailored for compact 3014 LEDs, minimizing movement, pick errors, and edge scratching.
- High Durability: PC base offers excellent toughness and temperature resistance, suitable for LED production and long-term storage.
- Reliable ESD Performance: Integral conductive modification ensures consistent anti-static properties throughout the tape, protecting sensitive LEDs during handling and assembly.
- Full Industrial Chain Support: Matched cover tape and plastic reel are available in one order, with 3-day fast mold sampling support for custom modification requirements.
Application Scenarios
- 3014 packaged SMD LEDs for backlighting, consumer electronics, and automotive lighting
- High-volume SMT assembly requiring ESD protection and light shielding
- Projects prioritizing compact, high-efficiency LED packaging
Q&A
Q: Why is conductive black PC ideal for 3014 LED packaging?
A: The black color provides light shielding to prevent LED degradation, while the integral conductive modification ensures permanent anti-static protection without coating failure risks. This combination is essential for protecting sensitive 3014 LEDs from both light and electrostatic damage.
Q: How does the shallow cavity depth benefit 3014 LED assembly?
A: The 0.95mm cavity depth is precisely calibrated for the low-profile 3014 LED, ensuring the component sits flush with the tape surface. This design allows for reliable suction nozzle contact during high-speed pick-and-place operations, significantly reducing empty pick errors.
