Winding is the final link of carrier tape production, and the winding quality directly affects the subsequent SMT mounting efficiency and the storage life of carrier tape. Traditional winding machines rely on manual tension adjustment, which is easy to cause uneven winding, loose or too tight carrier tape, and even breakage of carrier tape, resulting in product waste and production efficiency reduction.
Xiamen Hatro Electronics Co., Ltd. launched an intelligent high-speed winding machine, which integrates automatic tension control, precise positioning, intelligent defect detection and automatic cutting functions. The equipment adopts a high-precision tension sensor, which can real-time monitor the tension of carrier tape during winding, and automatically adjust the tension (0.5-5N) according to the width and thickness of carrier tape, ensuring uniform and tight winding, and avoiding loose or breakage.
The winding speed of the machine can reach 30-60m/min, which is compatible with carrier tape of 8-72mm width, and can realize automatic switching of different specifications without manual adjustment. The intelligent defect detection system can identify surface scratches, holes and other defects of carrier tape during winding, and automatically mark and cut, reducing the labor intensity of workers and improving the product qualification rate. In addition, the equipment is equipped with an automatic reel changing device, which can realize continuous winding for 24 hours, and the production efficiency is increased by 50% compared with traditional winding machines.
At present, the intelligent high-speed winding machine has been widely used in Hatro’s carrier tape production line and domestic cooperative manufacturers, helping customers reduce product waste rate by 25% and improve production efficiency by 50%. The equipment has passed the verification of international customers and is exported to Southeast Asia and European markets, gaining wide recognition.
